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Melt Spinning of Thermoplastic Polyurethane-Based Bulk Ionofibers Filled with Carbon Nanotubes
University of Borås, Faculty of Textiles, Engineering and Business. The Swedish School of Textiles. (Polymeric E‐textiles)ORCID iD: 0000-0001-6781-9174
University of Lille, ENSAIT, ULR 2461 - GEMTEX - Génie et Matériaux Textiles.
University of Borås, Faculty of Textiles, Engineering and Business. The Swedish School of Textiles. (Polymeric E‐textiles)ORCID iD: 0000-0002-1209-3270
University of Borås, Faculty of Textiles, Engineering and Business. The Swedish School of Textiles. (Polymeric E‐textiles)
2025 (English)In: ACS Applied Polymer Materials, E-ISSN 2637-6105, Vol. 7, no 11, p. 6719-6727Article in journal (Refereed) Published
Sustainable development
According to the author(s), the content of this publication falls within the area of sustainable development.
Abstract [en]

Ionotronic textiles or i-textiles offer in-air electrochemical applications and sensing due to their ionic character, mimicking phenomena of organisms. To manufacture different i-textiles with unique functions and characteristics, it is necessary to have a range of ionically conductive textile fibers or ionofibers to choose from. However, their means of production are not sufficiently explored to provide knowledge that meets the fabric manufacturing needs. For a textile application, surface functionalization is usually explored as a convenient way to build upon an already known textile material. In contrast, bulk functionalization allows for superior production rate, versatility, and durability. Additionally, the use of the synergy between ionic liquids and carbon nanotubes is seldom explored. Therefore, in this study, melt spinning is investigated regarding the use of an ionic liquid (IL) initially without and ultimately with multiwalled carbon nanotubes (CNTs) for the tailoring of the electrical and mechanical properties of ionofibers. Based on thermoplastic polyurethane (TPU) elastomers, IL-containing pellets are prepared using 1-ethyl-3-methylimidazolium trifluoromethanesulfonate (EMIm OTf) at different weight ratios. About the melt-spun monofilaments, their extrusion temperatures, their morphology through scanning electron microscopy with energy-dispersive X-ray, their fiber conductivity through electrochemical impedance spectroscopy and cyclic voltammetry, and their tensile properties are investigated. An optimum of the ratios of IL and CNTs is observed for the melt-spinning process, which results in fiber conductivities within the range of 10–2 μS cm dtex–1. Compared to a monofilament melt-spun with no IL and a CNT weight ratio above percolation threshold, the fiber conductivity is twice higher due to its intricate segregated network. Thus, this industrial textile-compatible process offers an alternative within the development of ionotronic fabrics.

Place, publisher, year, edition, pages
2025. Vol. 7, no 11, p. 6719-6727
Keywords [en]
melt-spinning, conductive polymer composites, ionic liquids, carbon nanotubes, monofilaments, i-textiles
National Category
Textile, Rubber and Polymeric Materials
Research subject
Textiles and Fashion (General)
Identifiers
URN: urn:nbn:se:hb:diva-33544DOI: 10.1021/acsapm.5c00286ISI: 001494667100001Scopus ID: 2-s2.0-105006533064OAI: oai:DiVA.org:hb-33544DiVA, id: diva2:1960626
Projects
WEAFINGTextile Muscles for Augmenting Garments
Funder
EU, Horizon 2020, 825232Familjen Erling-Perssons Stiftelse, 2023 0092
Note

Received financial support from the EuroEAP Society through their scientific mission grant program.

Available from: 2025-05-23 Created: 2025-05-23 Last updated: 2026-03-04Bibliographically approved
In thesis
1. Textile Nerves: Conductive Fibres for E- and I-Textiles
Open this publication in new window or tab >>Textile Nerves: Conductive Fibres for E- and I-Textiles
2025 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

When it comes to electronic textiles (e-textiles), textiles are mostly used in combination with metallic conductors. Metallic conductors often operate well but have the downside of contributing to the current environmental crisis by increasing the amount of e-waste. Additionally, their inherent properties are not typical from a textile manufacturing standpoint and thus limit the viability of the products of which they can be a component. Therefore, multiple non-metallic conductors (such as carbons, conducting polymers, and ionic liquids) are investigated in this thesis in order to uncover some of their intricacies with or as textile fibres. In juxtaposition with e-textiles, ionotronic textiles (i-textiles) are here introduced as devices that concentrate on the control of electric currents via ions versus all kinds of electrically charged particles. Compared to metallic conductors, ionic conductors resist electric current more. However, in biological systems and especially in nervous systems, the ionic nature of electrical currents showcases endless inspiration for designing i-textiles. From a textile manufacturing standpoint, developing e- and i-textiles first requires maturing practical methods of production and characterisation for conductive fibres, i.e. (by analogy to biology) textile nerves. An assortment of methods is developed/used to study the nuances between the different textile nerves produced. Ultimately, their textile processability is also assessed in fabric manufacturing processes on industrial machines which contributes to industrial and scientific knowledge. This thesis aims to bring novel insights on the production and characterisation of textile nerves for the realistic manufacturing of e- and i-textiles. For instance, a green chemistry approach was taken for producing textile nerves out of paper, casein, and graphite. Other textile nerves were made using conducting polymers for producing textile muscle fibres or using ionic liquids to make ionic conductors in processable fibre forms, i.e. ionofibres. This thesis also leads towards the production of textile muscles with textile muscle fibres innervated by ionofibres. 

Place, publisher, year, edition, pages
Borås: Högskolan i Borås, 2025
Series
Skrifter från Högskolan i Borås, ISSN 0280-381X ; 159
Keywords
textile fibres, conductive carbons, conducting polymers, ionic liquids, continuous production, weaving, knitting, electronics, ionotronics, smart textiles
National Category
Textile, Rubber and Polymeric Materials Materials Engineering
Research subject
Textiles and Fashion (General)
Identifiers
urn:nbn:se:hb:diva-33536 (URN)978-91-89833-78-4 (ISBN)978-91-89833-79-1 (ISBN)
Public defence
2025-10-02, M404, Akademiplatsen 1, Borås, 13:00 (English)
Opponent
Supervisors
Available from: 2025-09-04 Created: 2025-05-19 Last updated: 2026-02-11Bibliographically approved

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Huniade, ClaudeBashir, TariqPersson, Nils-Krister

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