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Fast Co-pyrolysis of Wood and Plastic: Evaluation of Gases from Primary Reactions
University of Borås, Faculty of Textiles, Engineering and Business.ORCID iD: 0000-0003-3239-019x
2025 (English)Doctoral thesis, comprehensive summary (Other academic)
Sustainable development
According to the author(s), the content of this publication falls within the area of sustainable development.
Abstract [en]

Fast co-pyrolysis (FCP) of wood and plastic offers a promising strategy not only to reduce dependence on fossil fuels for feedstock and chemical production but also to mitigate plastic waste accumulation. This thermochemical process decomposes wood and plastic in the absence of oxygen. It involves complex chemical reactions that yield valuable solid, liquid and gaseous products. These reactions include both primary and secondary reactions. However, limited research has been conducted on gases produced during primary reactions. In this work, micropyrolyser connected with a gas chromatography, a mass spectrometry, a flame ionization detector, and a thermal conductivity detector (Py-GC/MS/FID/TCD) have been employed to analyse gaseous products from primary reactions during both non-catalytic and catalytic FCP of wood and plastic.

Primary gaseous products from the fast pyrolysis of cellulose, xylan, and lignin were successfully promoted, showing increased gas yields at higher temperatures and longer residence times. Additionally, fast pyrolysis of low-density polyethylene (LDPE), polypropylene (PP), and polystyrene (PS) has been performed. Fast pyrolysis of lignocellulosic biomass primarily produces oxygenated compounds such as sugars, phenols, carboxylic acids, aldehydes and ketones. Meanwhile, fast pyrolysis of plastics yields aliphatic and aromatic hydrocarbons, including alkanes, alkenes and alkynes. The underlying reaction mechanisms for primary reactions were proposed.

The evaluation of gaseous products from the pyrolysis of individual materials was further used to assess interaction effects during FCP of birch wood with plastics (Wood-LDPE, Wood-PP, and Wood-PS). Significant interactions were observed, with a 90% reduction in oxygenate content in the gases at 75 wt% wood content, regardless of plastic type. Furthermore, catalytic FCP using calcium carbonate (CaCO₃) was conducted to explore the role of in-situ catalysts in enhancing gas yield. Adding 10 wt% CaCO₃ doubled the total gas yield, with a significant increase in volatile compounds containing fewer than 10 carbon atoms.

The findings contribute to optimising fuel and chemical production by fine-tuning the wood-to-plastic ratio and selecting appropriate plastic types.

Place, publisher, year, edition, pages
Borås: Högskolan i Borås, 2025.
Series
Skrifter från Högskolan i Borås, ISSN 0280-381X ; 155
Keywords [en]
calcium carbonate, catalyst, fast co-pyrolysis, gases, plastic, primary reactions, wood
National Category
Chemical Engineering
Research subject
Resource Recovery
Identifiers
URN: urn:nbn:se:hb:diva-33286ISBN: 978-91-89833-66-1 (print)ISBN: 978-91-89833-67-8 (electronic)OAI: oai:DiVA.org:hb-33286DiVA, id: diva2:1936886
Public defence
C203, Allégatan 1, Borås (English)
Opponent
Supervisors
Available from: 2025-02-28 Created: 2025-02-12 Last updated: 2025-03-24Bibliographically approved
List of papers
1. Influence of temperature and time on initial pyrolysis of cellulose and xylan
Open this publication in new window or tab >>Influence of temperature and time on initial pyrolysis of cellulose and xylan
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2020 (English)In: Journal of Analytical and Applied Pyrolysis, ISSN 0165-2370, E-ISSN 1873-250X, Vol. Volume 147, no 104782Article in journal (Refereed) Published
Abstract [en]

The aim of this study was to investigate the effects of temperature and reaction time on the primary pyrolysis of cellulose and xylan. Fast pyrolysis of cellulose and xylan was carried out with a micropyrolyser connected to a gas chromatograph-mass spectrometer/flame ionisation detector (GC–MS/FID) to separate and identify volatile components, both qualitatively and quantitatively. This set-up meant a minimum amount of secondary reactions, low impact of the heating period and at the same time provided rapid and accurate analyses. The two biomass components investigated were: cellulose and hemicellulose (represented by xylan). They were pyrolysed during 0.5, 1, 2 and 5 s (s) and within a temperature range of 400–600 °C. The results showed that levoglucosan (1, 6-anhydro β-D-glucopyranose) is the main chemical compound released during cellulose pyrolysis. It increased with increasing temperature and time. The main volatile compounds produced from pyrolysis of xylan are: 1-hydroxy-2-butanone, 4-hydroxy-5, 6-dihydro-(2 H)-pyran-2-one, 1-hydroxy-2-propanone (acetol), acetaldehyde and hydroxyacetaldehyde (HAA). HAA was the most abundant chemical compound released during xylan pyrolysis, increasing with higher temperatures and time. Acetol and acetaldehyde also showed similar behaviour. The chemical compounds released from cellulose and xylan fast pyrolysis are primary products and assumed to be produced directly from both cellulose and xylan molecules and not from secondary degradation. In this study, possible reaction routes during biomass primary pyrolysis are also suggested based on the product distribution from the thermal decomposition of cellulose and xylan.

Keywords
Fast pyrolysis, Primary reactions, Py-GC-MS/FID, Cellulose, Xylan
National Category
Engineering and Technology
Research subject
Resource Recovery
Identifiers
urn:nbn:se:hb:diva-23155 (URN)10.1016/j.jaap.2020.104782 (DOI)000523305000007 ()2-s2.0-85079271304 (Scopus ID)
Available from: 2020-04-24 Created: 2020-04-24 Last updated: 2025-02-27Bibliographically approved
2. Identifying the primary reactions and products of fast pyrolysis of alkali lignin
Open this publication in new window or tab >>Identifying the primary reactions and products of fast pyrolysis of alkali lignin
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2020 (English)In: Journal of Analytical and Applied Pyrolysis, Vol. 151, article id 104917Article in journal (Refereed) Published
Abstract [en]

This study focused on the effect of temperature and residence time on the primary thermal decomposition reactions during a fast pyrolysis of softwood alkali lignin. The use of Py-GC/MS/FID (Micropyrolyser-Gas Chromatography/Mass Spectrometry/Flame Ionization Detector) allowed for rapid heating of the sample and detailed identification and quantification of the pyrolysis products at a temperature range of 400–600 °C, with residence times from 0.5–5 s. The identified primary pyrolysis products were mainly volatile guaiacyl-type compounds. There was a general increase in yield for the majority of the volatile compounds with increased temperature and time. The cleavage of the lignin polymer to linear carbonyl (acetaldehyde) and guaiacyl-type aromatic compounds increased with temperature, while that of catechol and cresol type was mainly favoured at 500 and 600 °C. Based on these results, a mechanistic pathway for the pyrolytic process was proposed, drawing a linkage from structural units of lignin to the formed primary products. In summary, our findings suggest that the primary decomposition reactions that occur under the fast pyrolysis conditions can be controlled by varying the process temperature and residence time, and deliver mechanistic insight into the product distribution from structurally complex lignin material.

Keywords
Fast pyrolysis, Lignin, Primary reactions, Py-GC/MS/FID
National Category
Engineering and Technology
Research subject
Resource Recovery
Identifiers
urn:nbn:se:hb:diva-23812 (URN)10.1016/j.jaap.2020.104917 (DOI)000580632500014 ()2-s2.0-85091261216 (Scopus ID)
Available from: 2020-09-18 Created: 2020-09-18 Last updated: 2025-02-27Bibliographically approved
3. Gaseous products from primary reactions of fast plastic pyrolysis
Open this publication in new window or tab >>Gaseous products from primary reactions of fast plastic pyrolysis
2021 (English)In: Journal of Analytical and Applied Pyrolysis, ISSN 0165-2370, E-ISSN 1873-250X, Vol. 158Article in journal (Refereed) Published
Abstract [en]

This study aimed to establish primary reactions and identify gaseous products during fast pyrolysis of low-density polyethylene (LDPE), polypropylene (PP) and polystyrene (PS). Fast pyrolysis was performed by using Py-GC/MS/FID at 574 ± 22 °C for 5 s. Gaseous fractions formed during pyrolysis of LDPE, PP and PS were 14 ± 1 wt%, 31 ± 3 wt% and 103 ± 12 wt%, respectively. The main gaseous compounds from LDPE were butane, 1-pentane and 1-hexene. PP pyrolysis gave propene, pentane and 2,4-dimethyl-1-heptene as the main gaseous compounds. Styrene monomer was the dominant gas from PS. The results showed that polyolefin (PP and PE) produced aliphatic hydrocarbons, while PS formed aromatic hydrocarbons. Furthermore, the proposed mechanism suggests that both inter- and intra-molecular hydrogen transfer occur during PP and PE pyrolysis. PS pyrolysis involves a C-C cleavage at the aliphatic side chain. This work is important to understand the mechanism of gas formation of primary reactions from pyrolysis of common plastics.

Keywords
Fast pyrolysis, Gas products, Primary reactions, Polyethylene, Polypropylene, Polystyrene
National Category
Energy Engineering
Identifiers
urn:nbn:se:hb:diva-26037 (URN)10.1016/j.jaap.2021.105248 (DOI)000687223400008 ()2-s2.0-85109107107 (Scopus ID)
Available from: 2021-07-10 Created: 2021-07-10 Last updated: 2025-02-27Bibliographically approved
4. Fast co-pyrolysis of wood and plastic: Evaluation of the primary gaseous products
Open this publication in new window or tab >>Fast co-pyrolysis of wood and plastic: Evaluation of the primary gaseous products
2024 (English)In: Energy Conversion and Management: X, E-ISSN 2590-1745, Vol. 22, article id 100613Article in journal (Refereed) Published
Abstract [en]

Bio-oil derived from fast pyrolysis of wood contains oxygenates and has a relatively low heating value. These are challenges that need to be tackled if wood-derived bio-oil is to be used as drop-in fuels. The bio-oil can be obtained by condensation of gaseous products. Using a material with no oxygen in addition to wood during fast pyrolysis could be a technique to reduce the formation of oxygenates and promote a hydrocarbon-rich product. This work aims to evaluate the primary gaseous products formed during fast co-pyrolysis of birch wood and plastic. The pyrolysis was performed in a micropyrolyser at 600 °C with a residence time of 5 s. Birch wood and plastic were melt-mixed at different weight ratios to study possible interaction effects upon pyrolysis. The different plastics used were low-density polyethylene (LDPE), polypropylene (PP) and polystyrene (PS). The total gaseous product was between 10–20 wt% from Wood-LDPE or Wood-PP, while it was in the range 15–90 wt% from Wood-PS. The analysis of gas product found that the formation of oxygenates (up to 9 wt%) was lower than expected (up to 14 wt%) for the mixtures of wood and plastic compared to the pure materials (about 18 wt%). The reduction of oxygenates (up to 90 %) was mainly due to a lower production of ketones, carboxylic acids and aldehydes. Maximum hydrocarbons in the gas phase from binary mixtures were around 8, 15 and 55 wt% from Wood-LDPE, Wood-PP and Wood-PS, respectively. The most significant difference between experimental and estimated values assuming no interaction among hydrocarbons was observed in the case of alkenes and alkanes for Wood-LDPE, as well as alkanes for Wood-PS, while the Wood and PP mixture showed almost no signs of interaction. This work is beneficial for understanding interactions between wood and plastics, and could be used to reduce the amount of oxygenates from wood pyrolysis and reduce the need for upgrading.

Keywords
Fast co-pyrolysis, Hydrocarbons, Oxygenates, Plastic, Wood
National Category
Chemical Engineering
Identifiers
urn:nbn:se:hb:diva-31797 (URN)10.1016/j.ecmx.2024.100613 (DOI)001237445800001 ()2-s2.0-85192449008 (Scopus ID)
Available from: 2024-05-05 Created: 2024-05-05 Last updated: 2025-02-27Bibliographically approved

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