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Influence of the Manufacturing Method (3D Printing and Injection Molding) on Water Absorption and Mechanical and Thermal Properties of Polymer Composites Based on Poly(lactic acid)
School of Engineering, Culture and Wellbeing, Arcada University of Applied Science, 00560 Helsinki, Finland.
Department of Engineering, Faculty of Textiles, Engineering and Business, University of Borås, 501 90 Borås, Sweden.
University of Borås, Faculty of Textiles, Engineering and Business.ORCID iD: 0000-0002-6596-8069
University of Borås, Faculty of Textiles, Engineering and Business.ORCID iD: 0000-0003-2325-7928
2024 (English)In: Polymers, E-ISSN 2073-4360, Vol. 16, no 12, p. 1619-1641Article in journal (Refereed) Published
Sustainable development
According to the author(s), the content of this publication falls within the area of sustainable development.
Abstract [en]

The manufacturing method influences the properties of the produced components. This work investigates the influence of manufacturing methods, such as fused deposition modeling (3D printing) and injection molding, on the water absorption and mechanical and thermal properties of the specimens produced from neat bio-based poly(lactic acid) (PLA) polymer and poly(lactic acid)/wood composites. Acrylonitrile butadiene styrene (ABS) acts as the reference material due to its low water absorption and good functional properties. The printing layer thickness is one of the factors that affects the properties of a 3D-printed specimen. The investigation includes two different layer thicknesses (0.2 mm and 0.3 mm) while maintaining uniform overall thickness of the specimens across two manufacturing methods. 3D-printed specimens absorb significantly higher amounts of water than the injection-molded specimens, and the increase in the layer thickness of the 3D-printed specimens contributes to further increased water absorption. However, the swelling due to water absorption in 3D-printed specimens decreases upon increased layer thickness. The tensile, flexural, and impact properties of all of the specimens decrease after water absorption, while the properties improve upon decreasing the layer thickness. Higher porosity upon increasing the layer thickness is the predominant factor. The results from dynamic mechanical analysis and microscopy validate the outcomes. The results from this experimental study highlight the limitations of additive manufacturing.

Place, publisher, year, edition, pages
2024. Vol. 16, no 12, p. 1619-1641
Keywords [en]
3D printing, injection molding, fused deposition modeling (FDM), poly(lactic acid), layer thickness, mechanical properties, thermal analysis, additive manufacturing
National Category
Polymer Technologies Textile, Rubber and Polymeric Materials Manufacturing, Surface and Joining Technology
Research subject
Resource Recovery
Identifiers
URN: urn:nbn:se:hb:diva-32996DOI: 10.3390/polym16121619OAI: oai:DiVA.org:hb-32996DiVA, id: diva2:1923527
Available from: 2024-12-27 Created: 2024-12-27 Last updated: 2025-09-24Bibliographically approved

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Skrifvars, MikaelKumar Ramamoorthy, Sunil

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