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Textile-reinforced conductive cement composites for heating and sensing applications: Effects of the structure of the conductive layer and environmental conditions
Department of Materials Science and Engineering, Universitat Politècnica de Catalunya, Colom, 1, Terrassa 08222, Spain.ORCID iD: 0009-0004-1279-7931
University of Borås, Faculty of Textiles, Engineering and Business.ORCID iD: 0000-0002-5784-1404
University of Borås, Faculty of Textiles, Engineering and Business.
Department of Agri-Food Engineering and Biotechnology, Universitat Politècnica de Catalunya, Esteve Terradas, 8, Castelldefels 08860, Spain; Institute of Textile Research and Industrial Cooperation of Terrassa-INTEXTER, Universitat Politècnica de Catalunya, Colom, 15, Terrassa 08222, Spain.ORCID iD: 0000-0003-3546-5943
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2026 (English)In: Case Studies in Construction Materials, ISSN 2214-5095, Vol. 25, article id e06402Article in journal (Refereed) Published
Abstract [en]

To overcome the limitations of traditional electrically conductive composites (ECCC) containing dispersed conductive particles and fibers, this study developed a textile-reinforced ECCC composed of one stainless steel/polyester conductive nonwoven layer and additional recycled nonwoven reinforcing layers. The composite was designed to achieve balanced electrical conductivity, Joule heating performance, and mechanical reinforcement with a relatively low conductive stainless steel fiber content. The compressive force exerted by the cement matrix concentrated the nonwoven network reducing electrical resistance from ∼106 to 10 Ω when 20 wt% stainless steel fibers were used. The experimental study was focused on three pillars. First, correlation among compression, fabric thickness, and resistance of the conductive nonwoven fabric were established, enabling the prediction and customization of ECCC conductivity without requiring cement samples, shortening experimental time. Second, the influence of the conductive layer's arrangement (series and parallel structures) together with ambient temperature (10–37℃) and humidity (35%-75% RH) was evaluated. Parallel structures showed limited resistance variation with ΔR < 3 Ω, and finite element simulations agreed with most experimental results within 5% (max ∼9.5%). Finally, Joule heating, ice-melting, flexural behavior, and damage sensing response were assessed. The selected conductive-layer arrangement melted a 5 cm ice layer 85 min faster than the reference group and exhibited strain-hardening behavior, with MOR values of 3.3–4.4 MPa. Resistance changes during flexural loading indicated potential for monitoring crack development and damage evolution. These findings provide a scalable and predictable pathway for the development of smart cement composites.

Place, publisher, year, edition, pages
Elsevier, 2026. Vol. 25, article id e06402
Keywords [en]
Conductive cement, Conductive nonwoven fabric, Textile reinforced composite (TRC), Joule heating, De-icing, Self-sensing
National Category
Textile, Rubber and Polymeric Materials
Research subject
Textiles and Fashion (General)
Identifiers
URN: urn:nbn:se:hb:diva-36032DOI: 10.1016/j.cscm.2026.e06402ISI: 001848581200001Scopus ID: 2-s2.0-105046791648OAI: oai:DiVA.org:hb-36032DiVA, id: diva2:2094638
Funder
European Regional Development Fund (ERDF), PID2024-156605OB-I00
Note

Funding: The authors express their gratitude to the Government of Spain, Ministerio de Ciencia, Innovación y Universidades (MICIU), Agencia Estatal de Investigación (AEI) and the European Regional Development Fund (ERDF) for the financial support received under the scope of the WASTE2BUILD project (Grant PID2024–156605OB-I00 funded by MICIU/AEI/10.13039/501100011033 and by ERDF/EU). Also, they acknowledge the funding of the research group TECTEX (2021 SGR 01056) from the Departament de Recerca i Universitats of the Generalitat de Catalunya. Zeyue Xie gratefully acknowledges the financial support from the China Scholarship Council (CSC). The author Heura Ventura is a Serra-Húnter fellow. Monica Ardanuy acknowledges the Departament de Recerca i Universitats of the Generalitat de Catalunya for funding in the framework of the Programa Acadèmia d′Excel·lència.

Available from: 2026-08-24 Created: 2026-08-24 Last updated: 2026-08-24Bibliographically approved

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Gunnarsson, EmanuelMorsten, Sofia

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1617181920212219 of 33
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