Volatile fatty acids (VFAs) supplementation in ruminants’ diet as a source of energy and chemical precursors and their effect on animal’s physiology and well-being has long been of scientific interest. Production of VFAs through anaerobic digestion of agro-industrial residues not only creates value but also presents an alternative sustainable approach for ruminant feed supplementation. Therefore, this study aimed to investigate the bioconversion of agro-industrial residues produced in large quantities such as apple pomace (AP), thin stillage (Ts), and potato protein liquor (PPL) to VFAs, fully complying to regulations set for ruminant feed supplement production. In this regard, batch acidogenic fermentation assays (pH 6–10) and semi-continuous immersed membrane bioreactor (iMBR) were applied. In batch assays, at pH 10 the co-digestion of Ts and PPL produced the highest VFAs concentration (14.2 g/L), indicating a yield of 0.85 g CODVFAs/g volatile solids (VS)added. The optimum batch condition was then applied in the iMBR for in situ fermentation and recovery of VFAs at different organic loading rates (OLR). With increasing the OLR to 3.7 gVS/L.day, the highest VFAs concentration of 28.6 g/L (1,2 g CODVFAs /gVSadded) was achieved. Successful long-term (114 days) membrane filtration was conducted in a media with a maximum of 40 g/L of total solids (TS), facing irreversible membrane fouling in the final stages. Acidogenic fermentation using an iMBR has the potential to play an important role in the future of feed additive provision through the biorefining of agro-industrial wastes via the carboxylate platform, given the role of VFAs production from organic residues.

The scientific interest in volatile fatty acids (VFAs) as an energy source and chemical precursor in ruminant diets has been longstanding, as it has significant implications for animal physiology and well-being. The present study explores the substitution of volatile fatty acids (VFAs) derived from agro-food residues via acidogenic fermentation as an alternative energy source in ruminant feed. Utilizing the gas production method, rumen digestibility assays were conducted, wherein the recovered VFA effluent from the acidogenic fermentation of apple pomace and potato protein liquor was substituted for 10%, 20%, and 30% of the total mixed ration (TMR) energy. Various parameters such as gas, VFA yield and composition, VFA peak intervals, changes in pH, and ammonium nitrogen content were investigated. Based on the results obtained, provision of 20% and 30% of the energy with VFAs did not increase methane production or did not cause significant pH alternations. Nevertheless, such supplementation resulted in increased production and accumulation of VFAs in the rumen media. The bioconversion of agro-food side streams into VFAs opens a new path in sustainable nutrient recovery and feed production from low value agro-industrial residues.

The growing demand for sustainable ruminant feed alternatives has motivated the application of bioconversion approaches for the valorization of agro-food byproducts (AFB) into feed additives and supplements. The present study thoroughly investigated substituting volatile fatty acids (VFAs) obtained from acidogenic fermentation (AF) of AFB as an energy source in ruminant feed. Rumen in vitro digestibility assays were conducted utilizing the gas production method, wherein the VFAs obtained from AF of apple pomace and potato protein liquor was substituted with partial silage and concentrate energy at levels of 10%, 20%, and 30%. The results indicate that substituting 20% of the concentrate’s energy with VFA mixture significantly reduced methane production and had no adverse effect on the production and accumulation of VFAs in the simulated rumen media. Conversely, replacing 10% of the silage energy with VFAs led to a decrease in methane production and further enhanced the production of VFAs. Readily digestible VFAs in ruminant feed have the potential to enhance energy availability and sustainability in ruminant farming practices, aligning with the principles of circular economy and waste valorization.