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Engineering Biochar from Municipal Sewage Sludge: An Experimental and Theoretical Study
University of Borås, Faculty of Textiles, Engineering and Business.
2025 (English)Doctoral thesis, comprehensive summary (Other academic)
Sustainable development
According to the author(s), the content of this publication falls within the area of sustainable development.
Abstract [en]

Phosphorus (P) is essential for life and vital for agricultural fertilizers, with growing demand driving interest in recovering P from secondary resources like municipal sewage sludge (MSS). MSS contains nutrients such as P, potassium, calcium, sulfur, and magnesium, making it a potential agricultural resource. However, contaminants, such as heavy metals, organic pollutants, and pathogens, along with variability in MSS composition limit their direct use. Pyrolysis offers a sustainable solution, converting MSS into nutrient-rich biochar, while stabilizing organic matter and reducing contaminants. Factors such as temperature, feedstock composition, and reactor design play crucial roles in optimizing phosphorus recovery and heavy metal removal. This thesis investigates the optimization of the pyrolysis process for phosphorus recovery and heavy metal removal from MSS through biochar production. In Papers I and II, three types of MSS – digested and undigested samples – were pyrolyzed at 500-900 °C using a fixed bed. Chemical composition analysis of the biochars was combined with thermodynamic equilibrium calculations (TECs) to model phosphorus speciation. The results showed that over 90% of phosphorus was retained in the biochar, with temperature having a minimal effect on phosphorus release. Furthermore, copper (Cu), zinc (Zn), and cadmium (Cd) concentrations in the biochar were reduced to meet Swedish agricultural standards. Paper III explored the behavior of trace elements during pyrolysis in a rotary pyrolyzer and identified temperature-dependent patterns in their speciation. The optimal pyrolysis temperature for pollutant removal and carbon preservation was found to be between 600-700 °C. Paper IV expanded these findings by engineering biochar to enhance nutrient recovery and minimize environmental risks. Co-pyrolysis of MSS with wheat straw and bakery waste improved the nutrient profile of biochar while immobalizing heavy metal concentrations compared with MSS biochar alone. This engineering approach facilitated the formation of plant-available phosphorus compounds such as KPMgO4 and enhanced the suitability of biochar for agricultural applications.

Place, publisher, year, edition, pages
Borås: Högskolan i Borås, 2025. , p. 46
Series
Skrifter från Högskolan i Borås, ISSN 0280-381X ; 144
Keywords [en]
Phosphorous Recovery, Municipal Sewage Sludge, Heavy Metals, Pyrolysis, Biochar, Thermodynamics Equilibrium Calculation, Modeling
National Category
Environmental Biotechnology
Research subject
Resource Recovery
Identifiers
URN: urn:nbn:se:hb:diva-30374ISBN: 978-91-89833-27-2 (print)ISBN: 978-91-89833-28-9 (electronic)OAI: oai:DiVA.org:hb-30374DiVA, id: diva2:1790381
Public defence
2025-01-31, C203, Allégatan 1, 10:00 (English)
Opponent
Supervisors
Available from: 2025-01-10 Created: 2023-08-22 Last updated: 2025-01-07Bibliographically approved
List of papers
1. Pyrolysis of municipal sewage sludge to investigate char and phosphorous yield together with heavy-metal removal—experimental and by thermodynamic calculations
Open this publication in new window or tab >>Pyrolysis of municipal sewage sludge to investigate char and phosphorous yield together with heavy-metal removal—experimental and by thermodynamic calculations
Show others...
2021 (English)In: Energies, E-ISSN 1996-1073, Vol. 14, no 5, article id 1477Article in journal (Refereed) Published
Abstract [en]

Sewage sludge is regarded as a potential source for soil fertilizer However, the direct utilization of sewage sludge in agricultural land is restricted since it also contains heavy metals, pathogens, and toxic compounds. Pyrolysis of the sewage sludge destroys the organic pollutants and partly volatilizes the heavy metals. In this study, pyrolysis of sewage sludge was carried out in order to determine the optimum residence time and temperature to recover the phosphorous and remove heavy metals from the resultant sewage sludge char (SSC). Pyrolysis was conducted on dried sewage sludge (DSS) by means of thermogravimetric analysis (TGA) and high-temperature oven with an N2-atmosphere. Microwave Plasma-Atomic Emission Spectroscopy (MP-AES) was used to determine the concentration of P and trace elements in the resulting solid char fraction. A combination of chemical fractionation (step-by-step leaching) of the DSS and thermodynamic equilibrium calculations were utilized to estimate the availability of phosphorous and removal of heavy metals in the SSC fraction at different temperatures. The results from the thermodynamics calculation were in line with the measured chemical composition of the SSC. Furthermore, the energy contents of the SSC obtained at different temperatures were measured. The pyrolysis evaluation results indicate that phosphorous was enriched in the char, while lead, zinc, and cadmium were significantly removed.

Keywords
Chemical fractionation, Phosphorus recovery, Pyrolysis, Sewage sludge, Thermodynamic equilibrium modeling, Agricultural robots, Atomic emission spectroscopy, Heavy metals, Organic pollutants, Phosphorus, Thermogravimetric analysis, Trace elements, Chemical compositions, Dried sewage sludge, Heavy metal removal, Municipal sewage sludge, Thermodynamic calculations, Thermodynamic equilibrium calculation, Thermodynamics calculations, Atmospheric temperature
National Category
Energy Engineering
Research subject
Resource Recovery
Identifiers
urn:nbn:se:hb:diva-25948 (URN)10.3390/en14051477 (DOI)000628159600001 ()2-s2.0-85106217062 (Scopus ID)
Available from: 2021-07-09 Created: 2021-07-09 Last updated: 2025-01-07
2. The Effect of the Elemental Composition of Municipal Sewage Sludge on the Phosphorus Recycling during Pyrolysis, with a Focus on the Char Chemistry—Modeling and Experiments
Open this publication in new window or tab >>The Effect of the Elemental Composition of Municipal Sewage Sludge on the Phosphorus Recycling during Pyrolysis, with a Focus on the Char Chemistry—Modeling and Experiments
2023 (English)In: Separations, E-ISSN 2297-8739, Vol. 10, no 1, article id 31Article in journal (Refereed) Published
Abstract [en]

The present study investigates how the original sewage sludge characteristics influence the composition of sewage sludge-based chars for land applications. Sewage sludge from two different wastewater treatment plants in Sweden was pyrolyzed at 500, 700, and 900 °C, and the resulting chars were analyzed. Thermodynamic equilibrium calculations (TEC), together with chemical fractionation, were implemented to simulate the char after the pyrolysis process at different temperatures. The results showed that, in general, for both the municipal sewage sludge (MSS), phosphorus (P) was significantly retained in the char at various temperatures. However, no specific correlation could be found between the pyrolysis temperature and the amount of P remaining. With regard to the heavy metals removed from the char after the pyrolysis reaction, the concentrations of copper, chromium, lead, nickel, zinc, and cadmium were below the limits of the Swedish regulations for farmland application.

 

  

Keywords
pyrolysis, phosphorous recovery, char, municipal sewage sludge, thermodynamics equilibrium calculations, heavy metals, waste recycling, chemical fractionations
National Category
Energy Engineering
Research subject
Resource Recovery
Identifiers
urn:nbn:se:hb:diva-29504 (URN)10.3390/separations10010031 (DOI)000927236100001 ()2-s2.0-85146785858 (Scopus ID)
Available from: 2023-03-03 Created: 2023-03-03 Last updated: 2025-01-07Bibliographically approved

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Vali, Naeimeh

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