The performance of a novel reverse membrane bioreactor (RMBR) with encased microorganisms for syngas bio-methanation as well as a co-digestion process of syngas and organic substances was examined. The sachets were placed in the reactors and examined in repeated batch mode. Different temperatures and short retention time were studied. The digesting sludge encased in the PVDF membranes was able to convert syngas into methane at a retention time of 1 day and displayed a similar performance as the free cells in batch fermentation. The co-digestion of syngas and organic substances by the RMBR (the encased cells) showed a good performance without any observed negative effects. At thermophilic conditions, there was a higher conversion of pure syngas and co-digestion using the encased cells compared to at mesophilic conditions.[on SciFinder (R)]

Syngas biomethanation is a potent bio-conversion route, utilizing microorganisms to assimilate intermediate gases to produce methane. However, since methanogens have a long doubling time, the reactor works best at a low dilution rate; otherwise, the cells can be washed out during the continuous fermentation process. In this study, the performance of a practical reverse membrane bioreactor (RMBR) with high cell density for rapid syngas biomethanation as well as a co-substrate of syngas and organic substances was examined in a long-term fermentation process of 154 days and compared with the reactors of the free cells (FCBR). The RMBR reached maximum capacities of H2, CO, and CO2 conversion of 7.0, 15.2, and 4.0 mmol/Lreactor.day, respectively, at the organic loading rate of 3.40 gCOD/L.day. The highest methane production rate from the RMBR was 186.0 mL/Lreactor.day on the 147th day, compared to the highest rate in the FCBR, 106.3 mL/Lreactor.day, on the 58th day. The RMBR had the ability to maintain a high methanation capacity by retaining the microbial cells, which were at a high risk for cell wash out. Consequently, the system was able to convert more syngas simultaneously with the organic compounds into methane compared to the FCBR.

The effects of three heavy metals on hydrogen production via syngas fermentation were investigated within a metal concentration range of 0-1.5 mg Cu/L, 0-9 mg Zn/L, 0-42 mg Mn/L, in media with initial pH of 5, 6 and 7, at 55 °C. The results showed that at lower metal concentration, pH 6 was optimum while at higher metal concentrations, pH 5 stimulated the process. More specifically, the highest hydrogen production activity recorded was 155.28% ± 12.02% at a metal concentration of 0.04 mg Cu/L, 0.25 mg Zn/L, and 1.06 mg Mn/L and an initial medium pH of 6. At higher metal concentration (0.625 mg Cu/L, 3.75 mg Zn/L, and 17.5 mg Mn/L), only pH 5 was stimulating for the cells. The results show that the addition of heavy metals, contained in gasification-derived ash, can improve the production rate and yield of fermentative hydrogen. This could lead in lower costs in gasification process and fermentative hydrogen production and less demand for syngas cleaning before syngas fermentation.

The low gas-to-liquid mass transfer rate is one of the main challenges in syngas biomethanation. In this work, a new concept of the floating membrane system with high gas hold-up was introduced in order to enhance the mass transfer rate of the process. In addition, the effect of the inoculum-to-syngas ratio was investigated. The experiments were conducted at 55 °C with an anaerobic mixed culture in both batch and continuous modes. According to the results from the continuous experiments, the H₂ and CO conversion rates in the floating membrane bioreactor were approximately 38% and 28% higher in comparison to the free (suspended) cell bioreactors. The doubling of the thickness of the membrane bed resulted in an increase of the conversion rates of H₂ and CO by approximately 6% and 12%, respectively. The highest H₂ and CO consumption rates and CH₄ production rate recorded were approximately 22 mmol/(L·d), 50 mmol/(L·d), and 34.41 mmol/(L·d), respectively, obtained at the highest inoculum-to-syngas ratio of 0.2 g/mL. To conclude, the use of the floating membrane system enhanced the syngas biomethanation rates, while a thicker membrane bed resulted in even higher syngas conversion rates. Moreover, the increase of the inoculum-to-syngas ratio of up to 0.2 g/mL favored the syngas conversion.