Thermoplastic bio-composite have a higher potential of use based on the sustainability benefits. Natural fibres today are a popular choice for applications in biocomposite manufacturing. Hybrid yarns are a satisfactory solution to improve the fabrication of composites containing a thermoplastic matrix and plant-based fibres. Nevertheless, it is still difficult to produce bio-composites with superior mechanical properties, due to problematic impregnation and consolidation results during the production process. This paper investigates the processing parameters for the compression moulding of two different hemp/PLA textiles structure bio-composites (warp knitting and weaving structure). Finite element simulations are used to optimise the processing parameters (pressure, temperature, and time). The results demonstrated that the textile structure has a small effect on the time of production. Main while the pressure and temperature of processing parameters depend only on the type of matrix and the thickness of biocomposite has a big impact on the time of production.

This chapter focuses on mechanical performance of biofibers such as flax, hemp, and sisal and their effect on mechanical performance when they are reinforced in thermoset and thermoplastic polymers. The aim of this chapter is to present an overview of the mechanical characterization of the biofibers and their corresponding composites. The mechanical characterization includes tensile, flexural, impact, compressive, shear, toughness, hardness, brittleness, ductility, creep, fatigue, and dynamic mechanical analyses. Detailed studies of each test have been widely reported and an overview is important to relate the studies. Studies pertaining to the topics are cited. The most common materials used in biocomposites are biofibers (also called natural fibers) and petroleum-based polymers such polypropylene. The use of renewable materials in biocomposites has increased in the past couple of decades owing to extensive research on cellulosic fibers and biopolymers based on starch or vegetable oil. Today, research is focused on reinforcing natural fibers in petroleum-based polymers. However, the emphasis is shifting toward the amount of renewable materials in biocomposites, which has led to the use of biopolymers instead of petroleum-based polymers in composites. The mechanical properties of some renewable resource-based composites are comparable to commercially available nonrenewable composites.

Several plant biofibers have been reinforced in thermoplastics or thermosets to manufacture biocomposites because of their specific properties. The Young's modulus of commonly used biofibers such as hemp and flax could be over 50 GPa and therefore they could be good alternatives to glass fibers in several applications. The good mechanical properties of these biofibers influence the composites' mechanical performance when reinforced in polymers. It is important to understand the mechanical performance of these biofibers and biocomposites in a working environment. A detailed discussion about the mechanical performance of commonly used biofibers and composites is provided in this chapter.

This paper investigates the processing parameters for the compression molding of hemp/PLA hybrid yarn biocomposites and their effect on the final mechanical properties. Finite element simulations are used to develop and assess the processing parameters, pressure, temperature, and time. These parameters are then evaluated experimentally by producing the composites by two different methods, to compare the results of experimentally determined processing conditions to parameters determined by the simulation analysis. The assessment of mechanical properties is done with several experimental tests, showing small improvements for the composites produced with the simulation method. The application of the simulation analysis results in considerably reduced processing times, from the initial 10 min to only three minutes, thereby vastly improving the processing method. While the employed methods are not yet able to produce composites with greatly improved mechanical properties, this study can be seen as a constructive approach, which has the ability to lead to further improvements.

This paper examines the use of post-consumer denim fabric in combination with thermoset bio-resins in composite manufacturing for structural applications. Bio-epoxy and acrylated epoxidized soybean oil resin (AESO) were used as bio-resins with four different manufacturing techniques in order to create a wide scope of possibilities for research. The four techniques are: compression moulding (COM), vacuum infusion (VAC), resin transfer moulding (RTM) and hand lay-up (HND). The bio-resins were compared to a conventional polyester resin, as this is highly used for structural applications. To determine suitability for structural applications, the biocomposites were tested for their mechanical and thermal properties. Fabricated composites were characterised regarding porosity, water absorption and analysed through microscopic images of the composite. Results show both bio-epoxy and AESO are suitable for use in structural applications over a range of manufacturing techniques. Furthermore, biocomposites from bio-epoxy are superior to those from AESO resin. The conventional polyester has shown to be unsuitable for structural applications.

The influence of epoxy resin modification by 3-aminopropyltriethoxysilane (APTES) on various properties of warp knitted viscose fabric is reported in this study. Dynamic mechanical, impact resistance, flexural, thermal properties, and burning behavior of the epoxy/viscose fabric composites are studied with respect to varying content of silane coupling agent. The results obtained forAPTES-modified epoxy resin based composites reinforced with unmodified viscose fabric composites are compared to unmodified epoxy resin based composites reinforced with APTES-modified viscose fabric. The dynamic mechanical behavior of the APTES-modified resin based composites indicates improved interfacial adhesion. The composites prepared from modified epoxy resin exhibited a twofold increase in impact resistance. The improved adhesion between the fiber and modified resin was also visible from the scanning electron microscope analysis of the impact fracture surface. There was less influence of resin modification on the flexural properties of the composites. The 5% APTES modification induced early degradation of composites compared to all other compo-sites. The burning rate of all the composites under study is rated to be satisfactory for use in automotive interior applications.

The modification of epoxy resin by 3-aminopropyltriethoxysilane (APTES) to improve the tensile properties of warp knitted viscose fabric composites is reported in this study. The study evaluates the efficiency of modification methods adopted to modify the epoxy resin and the influence of the resin modification on various properties of the cured castings. The influence of matrix resin modification on the tensile properties of viscose fabric composite is compared to those prepared from chemically modified fibre. The efficiency of the modification was determined through titration method to determine the epoxide content of epoxy resin, viscosity measurement and FTIR. The effect of APTES modification on various properties of cured castings is studied through differential scanning calorimeter, contact angle measurement and tensile testing. The addition of APTES into the epoxy resin decreased the epoxide content in the resin as evident from the titration method. The tensile strength of cured castings decreased after the resin modification. The tensile strength and elongation at break of the viscose fabric composites prepared from modified resin, increased up to 14 and 41%, respectively. The improved adhesion of APTES-modified epoxy resin to the viscose fibre is confirmed from SEM analysis of tensile fracture surface.

Polyamides (PAs) are one of the most important engineering polymers; however, the difficulty in dissolving them hinders their applications. Formic acid (FA) is the most common solvent for PAs, but it has industrial limitations. In this contribution, we proposed a new solvent system for PAs by replacing a portion of the FA with urea and calcium chloride (FAUCa). Urea imparts the hydrogen bonding and calcium ion from the calcium chloride, as a Lewis acid was added to the system to compensate for the pH decrease due to the addition of urea. The results showed that the proposed solvent (FAUCa) could readily dissolve PAs, resulting in a less decrease in the mechanical properties during the dissolution. The composite prepared using the FAUCa has almost the same properties as the one prepared using the FA solution. The solution was applied on a polyamide 66 fabric to make an all-polyamide composite-coated fabric, which then was characterized. The FAUCa solution had a higher viscosity than the one prepared using the neat FA solvent, which can be an advantage in the applications which need higher viscosity like preparing the all-polyamide composite-coated fabric. A more viscous solution makes a denser coating which will increase the water /gas tightness. In conclusion, using the FAUCa solvent has two merits: (1) replacement of 40% of the FA with less harmful and environmentally friendly chemicals and (2) enabling for the preparation of more viscous solutions, which makes a denser coating.

The use of thermoplastic composite is clearly of higher potential because of: good impact strength, easier recycling, faster processing conditions (no time for curing is required), possibility of production in longer series, lower cost, absence of toxic solvents and higher fracture toughness and elongation on the fracture. Natural fibres today are a popular choice for applications in composite manufacturing. In fact, a major challenge for natural fibre reinforced composites is to achieve high mechanical performance at competitive prices. This paper investigates the processing parameters for the compression moulding of hemp/PLA hybrid yarn bio-composites and their effect on the final mechanical properties. Finite element simulations are used to develop and assess the processing parameters pressure, temperature, and time. The application of the simulation analysis results in considerably reduced the processing times from initially 10 minutes to only 2 minutes, and improved the mechanical bio-composite